High-Performance Carbon Fiber Enhanced Boat Bunk Beams

CarbonBunks™ are the new, high-tech dry stack storage bunk beam solution that ends the continuous replacement of plain lumber boards.

These beams are simply better for the boat, better for the customer, and better for your marina’s bottom line.

Pair of CarbonBunk carbon fiber enhanced bunk beams
Patent Pending

New. Better. Different.

CarbonBunks are engineered to outperform with advanced materials and proprietary high-tech components that work together as a robust system packed with features and benefits.

CarbonBunk beam anatomy: top cap, CarbonBar reinforcement, engineered LVL core, side protection, bottom cap, end cap
Boat on a CarbonBunks-equipped ground stand
Ground Stands
Marina dry stack storage rack with CarbonBunks
Dry Stack Bunks
Boat on a service and wash stand
Service & Wash Stands
Boat stored on a modern dry rack system

Modernize Outdated Storage Infrastructure

Upgrade your marina dry stack storage infrastructure to eliminate the hassle, problems, high cost and wasted labor of the continuous replacement of plain lumber boards with inferior coverings.

Weathered, cracked plain lumber bunk board

Plain lumber boards are a constant problem. They are cheap to buy but expensive to own, bad for business, wasteful, and unsustainable.

CarbonBunks are the smart choice if you are building a new dry storage building, installing an outdoor rack, revitalizing an existing facility, need robust beams for service racks — or want to stock a supply to replace plain boards as they fail.

Call us at (833) 423-7726 today to discuss your new storage project or revitalization of existing racks.
Customer Story

Proven Strength & Performance at Port 32 Marinas

HCB Sueños — 53 feet, 43,500 pounds

They hit a home run out of the park with these carbon fiber enhanced bunk beams. It’s not just big boats that put stress on rack bunks; smaller boats can concentrate the load right in the middle of the span. These are innovative, durable, better than lumber boards and a real game changer for efficient marina operations.

— Matt Domke, Port 32 Marinas

Product Benefits that Improve Marina Operations

Strong

Pultruded strand carbon fiber increases load capacity by 50%, and reduces weight by 40%.

Durable

Protects from saltwater, harsh weather, UV rays, breakage, and abrasive debris trapped in carpet.

Failure Free

Eliminates warping, cupping, knots, splitting, rotting, insect damage, and hull scratches.

Installation Ready

Requires no cutting, routing, beveling or installation of carpet, PEM, or inferior plastic rails.

Looks Great

Upgrades facility appearance with a clean, high-tech profile; on-product marina branding available.

Long Lasting

Advanced material science and engineering eliminate all potential failure points to last indefinitely.

Safer

Reduces hazardous elevated work to improve staff safety, while protecting vessels to lower liability risks.

Sustainable

No old growth timber, recycled materials, less waste and chemicals, and lower carbon emissions.

Less Expensive

Lasts indefinitely to eliminate the cost and labor to constantly replace failed boards and carpet.

Test Data

Comparative Strength Testing

Carbon fiber is a highly advanced material used to add strength and reduce weight for many high-tech industries like aviation, automotive, aerospace, energy, and infrastructure.

Technical testing performance comparisons show why the increased strength with decreased deflection of CarbonBunks compared to plain lumber boards makes a big difference for daily performance and long-term durability.

Vertical deflection test chart comparing CarbonBunk beams to treated lumber
50%
Stronger
40%
Lighter
40%
Less Deflection

Solution Fit & Cost Optimization

CF Span works with customers to evaluate detailed designs for dry rack storage systems including capacity, configuration, mounting methods, load limits for each level, berth lengths, and typical boats.

We utilize these specifications to fit the correct beam for each bunk to optimize the configuration for the entire facility and right-size costs.

Schedule a meeting to discuss your project and review share design specifications to get the right performance fit and cost-optimized solution for your unique needs.

Marina dry rack storage layout diagram with beam specifications by level
We work with marina storage builders and operators to fit the right beams for ground stands and rack bunks at every level.

2026 Product Catalog

CarbonBunks
Dry Rack Storage Boat Bunk Beams
CarbonBunk 55 beam profile

CarbonBunk 55

2.5″ × 13″

CarbonBar enhanced on the top and bottom, great for high use service stands and the heaviest boats.

LengthRetailIntro
16′$619$563
20′$773$698
24′$928$836
Max Load 55,000 lbs.
CarbonBunk 45 beam profile

CarbonBunk 45

2.5″ × 13″

CarbonBar enhanced on the bottom, great for large boats on ground stands inside and out.

LengthRetailIntro
16′$542$491
20′$677$611
24′$813$737
Max Load 45,000 lbs.
CarbonBunk 30 beam profile

CarbonBunk 30

1.75″ × 13″

CarbonBar enhanced on the top and bottom, great for second-plus level racks for medium boats.

LengthRetailIntro
14′$381$347
16′$436$395
20′$544$491
Max Load 30,000 lbs.
CarbonBunk 25 beam profile

CarbonBunk 25

1.75″ × 13″

CarbonBar enhanced on the bottom, great for upper-level racks for medium and small boats.

LengthRetailIntro
14′$331$302
16′$378$341
20′$473$428
Max Load 20,000 lbs.
Wet Lift or Dry Rack Storage Boat Bunk Beams

CarbonBar enhanced on the bottom, great for wet lifts or dry racks.

CarbonBunk Wet 20 beam profile

CarbonBunk Wet 20

2.5″ × 12″

Outperforms an actual or nominal 4″ × 12″ board.

LengthRetailIntro
12′$283$278
14′$330$323
16′$377$368
Max Load 20,000 lbs.
CarbonBunk Wet 15 beam profile

CarbonBunk Wet 15

2.5″ × 10″

Outperforms an actual or nominal 3″ × 12″ board.

LengthRetailIntro
12′$251$224
14′$293$266
16′$335$302
Max Load 15,000 lbs.

* Boat load recommendations are used to guide product selection. Shipping and taxes are not included. Custom lengths are available on request. Prices subject to change.

Become a Distributor

Join our team to stock, sell and supply beams in U.S. regional or international markets.

Disclaimer: The installation of CF Span, Inc. CarbonBunks™ products must be performed by a certified marina technician or structural contractor. Improper preparation or installation can compromise the integrity of the beam or storage rack, which could lead to vessel or property damage, or injury. The manufacturer and its distributors are not liable for any damages, injuries, or losses resulting from the installation, use, or misuse of CarbonBunks™. By purchasing and using this product, you agree to assume all risks associated with its installation, maintenance, and use.

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